VRSF Intercooler Upgrade Kit FMIC for 2007 – 2010 BMW 535i & 535xi E60 N54

VRSF Bolt-On Intercooler Upgrade Kit

For 2007–2010 BMW E60 535i & 535xi (N54 Engine)

Upgrade your factory intercooler to VRSF’s high-performance, direct bolt-on intercooler kit—engineered to handle higher boost and reduce intake temperatures for improved power and reliability.

Why Upgrade?
The OEM intercooler was designed for low boost levels and quickly overheats under tuning, causing heat soak, power loss, and increased risk of knock. VRSF’s custom bar and plate core with staggered, high-density fin packs significantly improves cooling efficiency while minimizing pressure drop.

Core Performance:

• The 5” Performance Stepped HD core limits intake temp rise to 0-3°F during aggressive pulls (compared to 32°F OEM increase).

• The 7” Competition HD core can even reduce intake temps under load due to its larger surface area.

• For builds exceeding 650whp, the ultra-high-density 7.5” Race core supports up to 1000whp with 134% larger volume than stock.

Proven Results:
Featured on record-holding N54 builds, including the world’s highest horsepower N54 (861+ WHP) and the only intercooler certified for 1000whp N54 engines.

Construction & Finish:

• 3D CAD-designed, seamless cast aluminum end tanks for superior airflow and durability.

• Bright silver corrosion-resistant finish for long-lasting protection.

• Hand finished and pressure tested for leak-free quality.

• Lifetime warranty with “No Hassle” satisfaction guarantee.

Installation:

• Retains factory fan shroud with included hardware.

• Includes custom molded silicone couplers and stainless steel T-bolt clamps.

• 5” core requires no trimming of shroud (aux cooler relocation may be needed).

• 7” & 7.5” cores require minor trimming of plastic shroud behind bumper; no bumper modification needed.

• Fits both Left Hand Drive (LHD) and Right Hand Drive (RHD) models.

• Typical install time: under 2.5 hours.

Key Features:

• High-density bar & plate core

• Durable cast aluminum end tanks

• Direct bolt-on installation

• Lifetime warranty included

Fits:
2007 – 2010 BMW E60 535i & 535xi with N54 engine